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Industrial Energy Conservation Guide


    The following site is designed as a guide for plant managers of small to medium sized manufacturing plants to estimate the potential energy and monetary savings of an energy conservation measure. The sub topics below describe a group of modules that contain recommendations illustrating the potential savings that can be achieved.  The four sub topics below represent the basic energy flows in a typical manufacturing plant.  The modules contain energy conservation recommendations common to many plants' needs.  As feedback is collected and the success of this tool evaluated more energy conservation measures will be linked. Have fun!

    The information used in this guide was derived from the Industrial Assessment Center (IAC) at the University of Massachusetts in Amherst. The IAC is a twelve year old program that has been funded by the U.S. Department of Energy through Rutgers, the State University of New Jersey. The objective of the center is to identify and evaluate, through visits to industrial facilities, opportunities for energy conservation. The evaluation process is based on data gathered during site visits and is therefore restricted in detail and completeness because of limitations on available time at the plants. When energy conservation opportunities involving engineering design and capitol investment are found to be attractive to the company, it is recommended that, where in-house capability is not available, the services of a consulting engineering firm be engaged to do detailed engineering design and estimating of implementation costs.

     

    DISCLAIMER
    The contents of this guide is offered as an aid. Rutgers, the state University of New Jersey, University of Massachusetts, and all technical sources referenced in this guide do not (a) make any warranty or representation, expressed or implied, with respect to accuracy, completeness, or usefulness of the information contained in this guide, or that the use of any information, apparatus, method, or process disclosed in this report may not infringe on privately owned rights; (b) assume any liabilities with respect to the use of, or for damages resulting from the use of , any information, apparatus, method or process disclosed in this guide. This guide does not reflect official views or policy of the above mentioned institutions.

HOW TO USE THIS TOOL:

  • Windows 95 with Netscape Communicator (4.01 8MB) will be required to run the following energy assessment recommendations Communicator Download
  • Choose a sub topic that relates to your energy conservation interest.
  • Follow the instructions as to the necessary data required to complete the calculation of the savings.
  • Monetary and energy savings will be displayed along with a simple annual pay back.
  • Send FEEDBACK as to any suggestions or comments on the following modules.
  • Create your own energy conservation module (see second link after the energy management URL)


The following modules will require a general knowledge of the process or system that is chosen to be optimized.    Each module will contain general rules of thumb to guide in the data acquisition and input.  Equations describing energy conservation opportunities will be defined according to each variable.  A general implementation protocol is described in the beginning of each module.  Various links or Uniform Resources Locators (URL's) are available for research on implementation possibilities.  An active conversion table and calculator are accessible for each assessment recommendation (AR).  Also Note:
                                                                                1 MMBtu = 1,000,000 Btu
                                                                                1 CCF = 100,000 ft3


    I. Energy Supply and Fuel Systems
    II. Electrical Power and Motor Systems     III. Process Systems     IV. Building Systems     V. Energy Analysis/References
 
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